Everest Textile Eco-Industrial Park - a "Diamond Class" benchmark in the Taiwanese textile industry, committed to promoting energy security and environmental sustainability while striving for a zero-waste, green circular economy.
- Established: 1988
- Employees: 1,413 (2024 Jan)
- Location: No. 256, Minghe Village, ShanShang Dist., Tainan City, 74342 Taiwan (R.O.C.)
- Greenhouse Gas Emission Reduction: 19%
- Total Packaging Material Recycling: 2.11 million kilograms
- Wastewater Recycling Rate: 42.42%
Business Partner
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Advantage
- Focus on research and development of core technologies such as functional fibers, post-processing techniques, and nanoscale textile technology, offering vertical integration services.
- Rapid product development, fast production, and quick response to customer demands using AI and smart technologies to enhance production efficiency.
- A green factory continuously contributes to environmental sustainability, with a 50% reduction in electricity consumption intensity, a 60% reduction in water usage intensity, and a decrease of 4,810 tons of carbon emissions from reduced air conditioning electricity.
Core products
- Filament Fabric Series： Tide-Ocean Recycle, Recycle Fishing Net, E-2000 EcoMade, Ever Tire recycle Nylon, Ever Nylon E-1000, Ever Bio-Nylon, Ever Bio-Spandex, Ever Bio-PET(from sugar cane waste), Ever Bio3 Carbon Capture PET
- Staple Fabric Series： Ever Biodegradable (YD / SPUN), Hemp, Carbon capture (BIO3)
- Knitting Fabric Series： Water Caltrop Shell, ECO Elegant Soft Shell, UMORFIL®
- Innovation Fabric Series： Biodegradable Eco-Friendly Wear, Recycle-PET & Bio-Membrane
Environmental Certification
Everest’s Digital Printing
Advantages of digital printing
- Small footprint (about 1/20 of traditional printing machines)
- Low water consumption during production(about 10-15% of traditional printing)
- Low pollution(CO2 emissions are about 20-60% of traditional printing)
- Abnormal graphics can be changed immediately and operated immediately, with multiple color changes.
- No need to make screen printing plates, no unit graphic length restrictions.
Characteristics of digital printing
- Small quantities and diversity have always been the biggest features of digital printing.
- Rich colors.
- Fast production response.
- No need for plate making for samples.
Applications
Outdoor and sports: The rich colors and delicate copper plates of paper printing are advantages, combined with four-way stretch and RECYCLE fabrics, and special functional processing, creating better product excellence. Fashion: The colorful and varied patterns lead the market trend.
Everest’s one-stop service for PU synthesis, membrane production, and post-processing.
- Everest has its own PU synthesis plant.
- It can independently develop PU raw materials.
- It can customize the development of PU raw materials based on customer requirements.
- Everest has its own film production machine and post-processing plant.
- It can produce films in-house.
- Post-processing can be customized according to customer requirements.
Tainan Factory – EVEREST TEXTILE's ESG Development
Transformation into a Green Factory
- The entire factory stopped using air conditioning equipment: Reduced 4,810 metric tons of carbon emissions.
- Build a green ecological park: Received the Ministry of Economic Affairs' Green Factory certification in 2012.
- Installed a water curtain cooling system.
Energy Efficiency and Smart Management
- Established Grand Pacific's digital main platform: Built a smart energy monitoring system that reduced dye loss by 8% and decreased the electricity consumption of air compressors by 5%.
- Automatic weighing system: Saves on the amount of chemicals used, resulting in a 10% reduction in dye usage.
- Smart Dyeing System: Reduces the amount of dyeing agents used by 6%, improves the color matching rate from 87% to 90%, and increases dyeing productivity by 20%.
- Smart Fabric Inspection System: Reduces the workforce in the inspection department by approximately 24% and increases work efficiency by approximately 27%.
- Smart Sewing: Saves more than 30% on labor and processes.
- Energy Management: In 2022, the energy intensity was 105.39 GJ/T, which decreased by 2.54% compared to the base year of 2020, which was 108.07 GJ/T.
- Greenhouse Gas Management: In 2022, the emission intensity was 10.42 TCO2/T, which decreased by 2.01% compared to the base year of 2020, which was 10.63 TCO2/T.
| Energy intensity | 2020 | 2021 | 2022 |
| Unit：GJ/T | 108.07 | 94.52 | 105.39 |
| GHG emission intensity | 2020 | 2021 | 2022 |
| Unit：TCO₂/T | 10.63 | 9.09 | 10.42 |
Resource Recycling Management and Reuse
- Waste Water Management and Recycling: The textile industry's fabric water is recycled and reused, saving 85% of water usage.
- Waste Recycling and Treatment: Using the residual biological sludge from the manufacturing process as auxiliary fuel to reduce coal consumption by 10%.
- Establishment of an Eco-friendly Brick Factory: The waste materials and coal slag are mixed to produce eco-friendly bricks. In 2012, the factory obtained dual certifications from the Ministry of the Interior, including the Green Building Label and the Low-Carbon Building Materials Label.
Innovation Research and Development and Green Product Design
Recycling of marine waste: Developing eco-friendly fabrics from recycled marine waste has reduced carbon dioxide emissions by 80%.
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